MASTER

A window patching machine for massive production

When it comes to speed and functionality the window patching machine MASTER leads the market in state-of-the-art technology. Its intelligent operating panel makes it unique and offers the customer extra value by simultaneously being driver and library. The MASTER is your way to produce more efficiently – every day.

Perfectly build for the biggest performance

Heiber + Schröder machines are well known within the packaging industry for their extremely high quality made in Germany. Therefore MASTER allows you to always give full throttle and at the same hand enabling a safe production. Like all H+S machines MASTER comes along with first class service and support. From remote maintenance to worldwide on-site assembly.


Highlights

Master machine

OPERATING PANEL

  • Picture supported library for repeat orders
  • Production statistics and, optional, production data acquisition
  • Picture supported error messages
  • Picture supported help system
  • Modem connection for service and updates
  • Automatic maintenance alerts

MINIMAL WEAR AND REDUCED MAINTENANCE EFFORT

  • chemically nickel-plated suction cylinder, tooled steel inserts for suction holes, cleanser-resistant, minimal risk of scratches on the film
  • latest generation drive technology: servo motors drive all rotating elements and are power consumption-optimized and maintenance-free

REDUCED DOWNTIME AND INCREASED PRODUCTIVITY

  • excellent flatness of the blanks (even when curved) thanks to patented mono-suction belt
  • gluing unit with full splash guard and 2-minute integrated cleansing system
  • standstill times for reel change can be eliminated by a patented H+S splicer system (option), constant web tension during operation and reel change is provided by automatically controlled brakes and dancer rollers

MASTER FEEDER

  • Up to 4 different run modes
  • Ideal feeding technology for each blank form and each type of material
  • Electronically controlled, with lifter-free timing and automatic self-monitoring
  • Feeding length adjustment via Teach-In button

MASTER

Technical Data


Material caliper

Paper and cardboard

250 g/m² to 800 g/m²

Corrugated up to 5 mm


Output
(depending on blank length)

Blank length below 265 mm

Blank length below 365 mm

Blank length below 570 mm

Blank length over 570 mm

 


 

1 Lane

 

40,000 pcs / hour

36,000 pcs / hour

24,000 pcs / hour

12,000 pcs / hour

 


 

2 Lanes

 

80,000 pcs / hour

72,000 pcs / hour

48,000 pcs / hour

24,000 pcs / hour

 


 

Dimensions
(basic machine)

length 5,840 mm

width 2,350 mm
(WP 1100 Master)

 

width 2,650 mm
(WP 1400 Master)


WP 1100 MASTER: SINGLE LANE OPERATIONWP 1100 MASTER: DOUBLE LANE OPERATIONWP 1400 MASTER: SINGLE LANE OPERATIONWP 1400 MASTER: DOUBLE LANE OPERATION
detail

Blank length

100 mm – 1,180 mm

3 1516″ – 46 12

Blank length

100 mm – 1,180 mm

3 1516″ – 46 12

Blank length

100 mm – 1,180 mm

3 1516″ – 46 12

Blank length

100 mm – 1,180 mm

3 1516″ – 46 12

detail

Blank width

80 mm – 1,100 mm

3 18″ – 43 516

Blank width

80 mm – 520 mm

3 18″ – 20 38

Blank width

80 mm – 1,400 mm

3 18″ – 55 18

Blank width

80 mm – 670 mm

3 18″ – 26 38

detail

Window length

55 mm – 720 mm

2 18″ – 28 38

Window length

55 mm – 720 mm

2 18″ – 28 38

Window length

55 mm – 720 mm

2 18″ – 28 38

Window length

55 mm – 720 mm

2 18″ – 28 38

detail

Window width

30 mm – 940 mm

1 316″ – 37″

Window width

30 mm – 364 mm

1 316″ – 14 13

Window width

30 mm – 1,240 mm

1 316″ – 48 1316

Window width

30 mm – 514 mm

1 316″ – 20 14

MASTER

Add-Ons


detail drawing

Folding box with normal window

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Window with lengthwise perforation or cold creasing

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Window with shape perforation or shape cut

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Pre-formed tube with cross seal material coming from the reel, cross sealing made in the WP machine

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Folding box with liner

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Window with intermittent cut

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Window cut from pre-printed reel with register mark control

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Pre-sealed inner tube

detail drawing

Window with preheated creasing lengthwise and shaped die cut

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Insertion of coupons

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Shape cut window coming from the pile

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Folding box with tear tape or double-sided tape

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Folding box with handle, applied in cross direction or at angles up to 45° to the lateral axis

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Blank to blank application (up to DIN A3 size, paper from 60 to 200 g/m²)

detail drawing

Reinforcing elements and collars


Integrated manufacturing

H+S offers components for an automatic work flow, between die cutting and length folding process, which reduces manpower.

Pre-feeder

Placed in front of a window patcher, pre-feeders of the series PF will handle pile heights of up to 600mm, available in one- and two-lane versions. Movable on wheels, these pre-feeders are easy to combine with any window patching machine.

Pre-feeder Addon of the series PF for window patching machines

Automatic stacker

Placed behind the window patcher, the stacker builds accurately counted piles of windowed blanks and delivers them to a subsequent conveyor system.

Automatic stacker Addon for window patcher machines

Transfer Components

A wide range of components are available to meet customers’ requirements of automatic transportation to and from the window patching machine.

 

  • LOAD CONVEYOR
    • For manual load of piles
  • PILE TURNER
    • For automatic turning of piles upside down
  • PILE INFEED
    • For automatic transportation of piles into a pre-feeder
  • TRANSFER CONVEYOR
    • For automatic horizontal transportation of piles including buffer functions
  • HANDLING COMPONENTS
    • For handling tasks like: Two lanes to one, One lane to two, 90° direction changes, pile rotation

Do you want more information about this product? Please contact us.